Remote cold chain management

"A leading dairy manufacturer and retailer faced significant challenges in maintaining the stability and durability of their cold chain."

Key issues included

  • Ensuring consistent temperature control
  • Frequent power failures
  • Potential spoilage and financial loss
  • High energy consumption
  • Detecting anomalies
  • Managing vast amounts of data

Solution

Transight Systems introduced the Discovery 2G/4G, a comprehensive remote cold chain management system designed to address these challenges. The key features of Discovery 2G/4G include:

  • Real-time Monitoring: Continuous monitoring of critical parameters like temperature, door status, and water leakage.
  • Alerts and Notifications: Instant SMS and email alerts for power failures, temperature deviations, and other critical events.
  • Energy Reports: Detailed reports on energy consumption to identify saving opportunities.
  • Historical Data Analysis: Access to historical data for trend analysis and performance improvement.
  • Customized Dashboards: Tailored dashboards for different user needs, providing a clear overview of all critical metrics.
  • Preventive and Predictive Maintenance: Early detection of potential issues to prevent breakdowns and reduce maintenance costs.
  • Anomaly Detection: Identifying irregular patterns to mitigate risks promptly.
  • Data-Driven Decision Making: Using data for informed decisions and improved management practices.
  • Regulatory Compliance: Ensuring adherence to food safety standards and regulations.

Topology

Results

The implementation of Discovery 2G/4G has delivered significant benefits to different stakeholders in the cold chain:

For Freezer Manufacturers

  • Enhanced customer experience with reliable, remotely connected SKUs (Stock Keeping Units)
  • Improved performance management and warranty inventory management.
  • Data-driven decision making and predictive maintenance leading to increased uptime and reduced service costs.

For Frozen Food Manufacturers

  • End-to-end visibility of the cold chain, ensuring product quality from production to end customers.
  • Enhanced brand credibility and sustainability by reducing spoilage and ensuring regulatory compliance.
  • Improved quality management and maintenance practices, minimizing downtime.
  • The Discovery 2G/4G has proven to be an invaluable tool in modernizing cold chain management, leading to cost savings, enhanced operational efficiency, and improved product quality for all stakeholders involved.

For Retail Outlets

  • Significant improvements in energy efficiency and reduced consumption.
  • Prompt alerts for power failures and temperature anomalies, ensuring product safety.
  • Better performance management and preventive maintenance, ensuring the integrity of frozen food.
  • Customizable dashboards providing a clear view of operational metrics and enhancing decision-making capabilities.

Related use cases

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